Did you know India loses 5-7% of its GDP on corrosion every year and surely it is a big amount? According to various industry reports and studies, we can save at least 25% of corrosion costs by using the right ways of preventing corrosion.
Apart from this cost, corrosion also leads to safety hazards, production downtime and environmental damage. These facts show how important it is to prevent corrosion to save expensive repairs and the environment.
Vapour Corrosion Inhibitor VCI bags can be a good and reliable option for combating corrosion. These VCI bags are reliable, easy to use and environment friendly. If you are also searching about How VCI bags can help in preventing corrosion then this blog will solve all of your queries. But before going towards VCI bags let us first understand what VCI technology is.
What are VCI Bags?
VCI bags or Vapour Corrosion Inhibitor bags are a special type of packaging that helps protect metal items from rust and corrosion. They work by creating a protective layer on the metal surface to keep moisture and chemicals away. These bags are highly effective in preventing rust and they can be used in various industries such as automotive, electronics, manufacturing, and aerospace.
VCI bags can be used in several key stages such as before shipping to protect parts during transit, to keep metal parts safe in warehouses or garages and throughout the manufacturing process to keep parts rust-free until assembly.
VCI bags continue to provide ongoing protection and preserve the quality of parts. They can excellently expand the lifespan of metal assets.
What is VCI technology?
VCI technology is a method used to protect industrial assets from corrosion. In this technology, VCI chemical is used in packaging material that works by releasing vapours in the enclosed environment. Due to their polar nature, the VCI molecules naturally attract towards metal surfaces and form a thin and invisible layer of protection. This protective layer effectively prevents corrosive elements like moisture, oxygen, salt and dirt from reaching the metal surface. Additionally, VCI molecules provide thorough protection for complex metal shapes as they can penetrate small crevices and hard-to-reach areas
How do VCI Bags Work?
We can prevent our metal assets from corrosion by various methods but using VCI bags can be the best way to keep metal parts rust-free without having to paint or coat them. Traditionally used methods like paints, oil and greases are more expensive and harmful to the environment in comparison to VCI bags. These are a cost-effective solution for packaging industries.
VCI bags work to create an invisible layer on metal surfaces. The corrosion inhibitor material vapourises in the packaging and saturates the environment where the metal parts are stored. These vapours form a thin molecular layer on the metal surfaces and prevent corrosion. Products like VCI paper and VCI films also provide the same level of protection and offer flexibility for different types of metal items.
Benefits of VCI bags
- Easy to use
these bags are easy to use and provide superior protection against rust and corrosion. All you need to do is just place the metal parts inside the bag and seal it tightly. If the bag is sealed properly it can provide long-term protection to the products.
Bags can be sealed easily with zip ties, tape or staples. You don’t need any specific training to use this product. The best way to use VCI bags is to fold the top of the bag and then staple and cover the holes with tape.
These bags can be particularly important for industries where metal components and products are exposed to harsh environmental conditions during storage and shipping.
No extra cleaning or degreasing is required after the arrival of products. Simply remove the products from the packaging and they are ready to use.
- Saves money on expensive replacements
Corrosion leads to extra costs for replacements, repairs and customer dissatisfaction as metal components get exposed to moisture during shipping and the metal parts will arrive rusty and corroded. This can also weaken your relationship with your customers.
To avoid such problems, these bags can be used for protective packaging. VCI bags keep moisture away from metal parts and ensure they stay in good condition during shipment. VCI bags protect products from damage during whole transit and save both time and money by reducing the need for replacement and repairs.
Additionally, these VCI bags eliminate the need for expensive coatings, lubricants and other rust prevention methods.
- Safe and environmentally friendly
These bags are made from recyclable materials and designed to be safe for both workers and the environment. While raw VCI compounds can be harmful if inhaled, ingested or touched in large quantities, the VCI used in packaging is applied in much lower and safer concentrations. Hence VCI packaging poses no health risks to those handling it.
VCI packaging does not contain any harmful toxins that could negatively impact the environment. It is also recyclable which reduces waste and lower carbon footprint. VCI packaging not only protects your metal assets but also contributes to a safer environment. They contribute to a safer and more sustainable workplace by reducing the need for harmful rust-prevention chemicals.
- They offer versatile applications
VCI bags can be used to protect a wide range of metal assets including ferrous, and non-ferrous metals, alloys and electronic components. They are suitable for industries such as automotive, aerospace, electronics and manufacturing.
VCI bags help protect metals in various areas such as,
- Engine components
- Auto parts
- Machinery
- Electronic devices
- Military equipment
- Aircraft parts
- Metal stamping and fabrication
- Effective corrosion protection
VCI bags provide effective protection against rust and extend the lifespan of metal assets. For example, in the automotive industry, VCI bags are used to protect engine parts during shipping and storage. These bags ensure the product remains in optimal condition and reduce the cost of corrosion maintenance.
Suprabha: The Best VCI bag supplier
Suprabha Protective Products is a top choice for VCI bags because we offer high-quality, reliable protection for metal parts. Our bags are made from excellent materials that keep rust and corrosion at bay. We provide a range of sizes and can customise bags to meet your needs. Our bags are eco-friendly, non-hazardous and safe. Suprabha ensures you get the best protection for your metal components. Contact with us to know more about our VCI products on www.suprabha.com
Suprabha is the pioneer in VCI technology and all our products comply with REACH and RoHS standards.
Conclusion
VCI technology can surely save you money on corrosion in a sustainable way. By using VCI bags you can protect your metal assets even in harmful environments. These bags are made from recyclable products so by choosing VCI products you choose to protect your environment with protecting your assets.
Also Read: How to keep your metal parts rust-free in shipping containers